Laser cutting features, including a cutting width that is only about 0.3 mm, and less thermal effect on metals provides less distortion, which ensures flexible processing profiles and smooth cutting surfaces by using NC data. In addition, laser cutting is suitable for high-mix low-volume production and for parts, including production prototypes, as well as products having special profiles.
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To promote reduction in unit prices and quick delivery, we will positively introduce high-speed processing machines, thus dealing with mass production in a positive way. We respond to customer needs through high-quality and high-precision processing that can be achieved by technologies and know-how that we have been accumulating for the past 25 years. |
●Large-Size Processing Machine |
Performance/Features
The machine incorporates a 5 kW high-output oscillator and a large-size table of 9 m (length) x 3 m (width).
It is capable of cutting plates smoothly up to 20 mm thickness and processing of large-size products. |
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●High-Speed Laser Processing Machine |
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Latest TRUMPF Model L5030-5kw |
Mitsubishi Electric ML3015LVP-4kw |
Latest Mitsubishi Mode NX |
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Performance/Features
| To deliver customers with economical and stable products in a shorter delivery period, we are positively promoting the introduction of state-of-the-art, high-speed machines. |
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●Automatic Feeding Machine for Laser Cutting (Self-developed machine; Patent pending for a part) |
Performance/Features
| With an expectation for around-the-clock full production, we developed and self-manufactured a system that can automatically feed and recover materials by controlling NC and the automatic feeding system with a personal computer, which enabled enhanced efficiency, quick delivery, and reduction in unit prices by ensuring continuous production. Furthermore, to reduce scratches at the back of products, we adopted a recovery function featuring a special structure that was developed with our own know-how. |
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● Dedicated Pipe Processing Machine |
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Performance/Features
A laser pipe processing machine, featuring an automatic carrying in/out system, that is capable of processing pipes with lengths up to 6,000 mm. Laser cutting of pipes with higher precision and quality than a general-purpose machine.
The fit-joint assembling system, which is the same as the pre-cut method for timber processing, ensures easy positioning of flame welding, thus resulting in reduction in welding cost. |
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Performance/Features
By attaching a dedicated tool, round or square pipes can be hole-drilled or cut.
Smooth cut surfaces and precision cutting are ensured for both round and square pipes.
(Round Pipe: Max. dia. 400 mm; Max. length 3 m; Square Pipe: Up to 1:2 ratio of long side to short side; Both pipes have restrictions on sheet thickness and weight.) |
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●Combined Laser and Turret Punch Machine |
Performance/Features
| In addition to laser processing, we introduced a turret punch press to enable mass production at economical costs. We choose the machines according to applications in order to deal with customers’ needs. |
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Precision Sheet Metal Working |
We are making a strong effort to perform precision sheet metal working in addition to laser cutting. We undertake processing of products within our company, covering bending, welding, and finishing of products that we cut. |
●BendCAM (Bending Machine) |
Performance/Features
・ We introduced WING BEND (air-driven mold) that achieves high-quality processing.
・ High-precision processing has been ensured thanks to the 3-point bending system.
・ Sizable articles up to 4,000 mm can be bent.
・ Versatile types of bending including “R” bending and box bending can be dealt with.
・ The NC-controlled bending process ensures even and stable bending precision.
・ Introduction of BendCAM has significantly reduced setup time, thus ensuring further streamlining of production.
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●YAG Laser Welding Machine |
Performance/Features
| We introduced the state-of-the-art welding equipment “YAG Laser Welding Machine” and a multi-joint type of robot ahead of other manufacturers. Integration of use with handy-type machines enables dealing with various applications from prototype-making to mass production. The result is delivery of satisfactory products in terms of any and all aspects, including precision, speed, and costs. |
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●TIG Welding/TIG Welding Robot |
Performance/Features
We provide customers with satisfactory products by utilizing technologies that we have accumulated mainly in producing covers and the like for semiconductor equipment that is very difficult to handle. For processing of thin-sheet products that have been known to be difficult to process, we use a plasma welding machine to improve quality.
Furthermore, we have introduced a TIG welding robot that can also be applicable for mass production, which ensures delivery of stable products. |
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● Finishing |
Performance/Features
We always aim to manufacture products while emphasizing their quality, and we take good care to manufacture products that present beautiful workmanship, including removal of welding scales after TIG welding and polishing of welded areas.
We provide all sorts of products, including covers for semiconductor equipment up to signboards according to customers’ needs before delivering them to the customer. |
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We offer manufacturing with unified data from CAD data up to finished products. For this purpose, we utilize a CAD/CAM system (IVYCAD), which we developed and customized with our expertise in laser processing and by applying the processing know-how.
We have established versatile processing methods that enable easy creation of processing data in which a seamless operation environment between CAD and CAM, as well as complicated processing methods, are counted, and also enables the creation of NC data for achieving high-precision cutting and speedy processing.Making a database of processing methods enables easy creation of cutting and processing data that can work with multiple laser processing machines. Furthermore, we started to use the nesting system at an early stage to efficiently allocate materials.
Graphic display programs using cutting/processing data created with CAD/CAM are employed, and data containing allocation of multiple types of products on the material to be cut or processed is created, thus improving the yield ratio and work efficiency by minimizing wasted time. We control material inventory to rapidly respond to customer needs without maintaining wasteful inventory. Realization of the collaboration of 25 persons from China (Beijing) and 15 persons from Japan. NC data for up to
15,000 pieces/month can be created.
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Customizing is easy and our unique processing methods can also be reflected.
(The CAM presently supports Mitsubishi and TRUMPF.) |
Since random approaches are possible, it is possible to realize versatile processing methods. |
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| Graphics of multiple types of articles can be automatically nested while ensuring good yield ratio, which contributes to significant improvement in wasted materials and time, thus ensuring reduction in unit prices and quick delivery. |
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| By making a database for material control, cooperative operations among sales, CAD, and factory can be enhanced for better inventory control, thus shortening the time required for placing an order and preventing an out-of-inventory situation. |
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List of Machines Introduced |
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Equipment |
Manufacturer |
Model |
Performance |
Units |
| Laser processing machine |
Mitsubishi Electric Corp. |
40CF-ML3015LVP |
Max. output 4,000 W |
2 |
| Laser processing machine |
Mitsubishi Electric Corp. |
ML13030-7050D |
Max. output 5,000 W |
1 |
| Laser processing machine |
Mitsubishi Electric Corp. |
5036D-ML2512HD |
Max. output 3,600 W |
2 |
| Laser processing machine |
Mitsubishi Electric Corp. |
3016S-ML3015HB2(S) |
Max. output 3,000 W |
1 |
| Laser processing machine |
Mitsubishi Electric Corp. |
4030D-ML2512HD |
Max. output 3,000 W |
1 |
| Laser processing machine |
TRUMPF Inc. |
TRUMATIC L3030 w/Low Truss |
Max. output 3,000 W |
1 |
| Laser processing machine |
TRUMPF Inc. |
TubeMatic Dedicated machine for pipes |
Max. output 3,200 W |
2 |
| Turret punch/Laser processing machine (complex machine) |
TRUMPF Inc. |
TRUMATIC 6000L
w/ TrumaLife |
Max. output 2,700 W/220 kN |
1 |
| YAG laser processing machine |
TRUMPF Inc. |
HL3006D |
Max. output 4,000 W |
2 |
| YAG laser processing machine |
Nihon Welding Co,. Ltd. 日本ウエルディング(株) |
Welpen Laserウエルペンレーザー PLS-P40 |
Max. output 500 W |
1 |
| Automatic material feeding machine for laser processing |
Self-developed product |
Loader & Unloader |
Usable size: 5’ x 10’ |
3 |
| Automatic material feeding machine for laser processing |
TRUMPF Inc. |
LiftMaster |
Usable size: 5’ x 10’ |
1 |
| Bending machine |
TOYOKOUKI Co,. Ltd. |
HYB-250 |
250 T |
1 |
| Bending machine |
TOYOKOUKI Co,. Ltd. |
HYB-6013 |
60 T |
1 |
| Bending machine |
TOYOKOUKI Co,. Ltd. |
APB-3613W |
35 T |
1 |
| Bending machine |
TOYOKOUKI Co,. Ltd. |
APB-286 |
28 T |
1 |
| Bending machine |
TOYOKOUKI Co,. Ltd. |
APB-286 |
28 T |
1 |
| Bending machine |
TRUMPF Inc. |
TrumaBend V170 |
170 T |
1 |
| Bending machine |
TRUMPF Inc. |
TrumaBend V1300 |
130 T w/robot |
1 |
| Bending machine |
AMADA CO.,LTD. |
FBDⅢ-1253F１ |
125 T |
1 |
| 3-piece roll |
Morimitsu co.Ltd |
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115 ｘ 1000 |
1 |
| Table-top precision roll leveler |
Brother Industries. Ltd. |
RP5-151 |
0.3 ｔ - 3.2 ｔ W ＝ 150 |
1 |
| Machining |
Takedakikai Co., Ltd. |
TK23S-2000MU |
Table 1,000 x 2,100 |
1 |
| NC tapper |
AMADA CO.,LTD. |
CTS-900T |
Max. M6 |
1 |
| Tapping machine |
Brother Industries. Ltd. |
BT61-511 |
Max. M8 |
1 |
| Drill press |
Hitachi Koki Co., Ltd. |
- |
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3 |
| Tig welding machine |
Hitachi Koki Co., Ltd. |
300GPⅡ |
- |
2 |
| Tig welding machine |
Hitachi Koki Co., Ltd. |
T300D |
- |
1 |
| Tig welding machine |
DAIHEN Corporation |
DA-300P |
- |
3 |
| Tig welding machine |
DAIHEN Corporation |
DT300P |
- |
1 |
| Tig welding machine |
DAIHEN Corporation |
300P |
- |
3 |
| Semi-automatic welding machine |
DAIHEN Corporation |
- |
- |
1 |
| Spot welding machine |
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SLI-50B2 |
Inverter type |
1 |
| Tig welding robot |
Yasukawa Electric |
Motoman UP20 |
- |
1 |
| Tig welding robot |
DAIHEN Corporation |
Almega AX-V6 |
- |
2 |
| YAG welding robot |
Yasukawa Electric Corporation |
Motoman HP20 |
- |
4 |
| Set press |
AMADA CO.,LTD. |
SPH-30 |
30 T・5 T |
2 |
| Welding scale removing machine |
Chemical Yamamoto.co.Ltd (株)ケミカル山本
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Electro Shiner-W |
- |
1 |
| Welding scale removing machine |
Nihon SiberHegner |
CLINOX Pro |
- |
2 |
| Belt polishing machine |
HIBIKI Corp. |
- |
- |
1 |
| Deburring/chamfering machine |
Fuji Kiko Co.,Ltd. |
- |
- |
1 |
| Deburring/chamfering machine |
Fladder Danmark |
AUT-100VAC |
- |
1 |
| Deburring/chamfering machine |
Ishii Hyoki Co., Ltd. |
- |
- |
1 |
| Deburring/chamfering machine |
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NWT-1100S |
- |
1 |
| 2D CAD |
Self-developed |
IVY CAD |
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| 3D CAD |
KODAMA Corp. |
Top Solid |
- |
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| 3D CAD |
FA Service Corporation |
Meta CAM |
- |
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| Nesthing System |
Self-developed |
- |
w/ material inventory control system |
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Equipment |
Manufacturer |
Model |
Performance |
Units |
| Laser processing machine |
TRUMPF Inc. |
TRUMATIC L3030 |
Max. output 3,000 W |
1 |
| Laser processing machine |
TRUMPF Inc. |
TRUMTIC L3050 |
Max. output 5,000 W |
1 |
| Laser processing machine |
TRUMPF Inc. |
TRUMATIC L6050 |
Max. output 6,000 W |
1 |
| Automatic material feeding machine for laser processing |
Self-developed |
Loader & Unloader |
Usable size: 5’ x 10’ |
3 |
| Bending machine |
TOYOKOUKI Co,. Ltd. |
HYB-250 |
250 T |
1 |
| Bending machine |
TOYOKOUKI Co,. Ltd. |
APB-286 |
28 T |
1 |
| Bending machine |
AMADA CO.,LTD. |
FBDⅢ-1025F1 |
100 T |
1 |
| Bending machine |
TOYOKOUKI Co,. Ltd. |
3PT-150-30 |
150 T |
1 |
| Table-top precision roll leveler |
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RP5-151 |
0.3 ｔ - 3.2 ｔ W ＝ 150 |
1 |
| NC tapper |
AMADA CO.,LTD. |
CTS-600 |
Max. M6 |
1 |
| Tapping machine |
Brother Industries |
BT61-511 |
Max. M8 |
1 |
| Drill press |
Hitachi Koki Co., Ltd. |
- |
- |
1 |
| Tig welding machine |
Hitachi Koki Co., Ltd. |
T300D |
- |
2 |
| Tig welding machine |
DAIHEN Corporation |
DA-300P |
- |
1 |
| Tig welding robot |
Yasukawa Electric |
Motoman HP20 |
- |
1 |
| Spot welding machine |
National |
- |
- |
1 |
| Welding scale removing machine |
Chemical Yamamoto |
Electro Shiner-W |
- |
1 |
| Welding scale removing machine |
Nihon Siber Hegner |
CLINOX Pro |
- |
1 |
| Belt polishing machine |
KENSOH Corp |
M2-1.5 |
- |
1 |
| Deburring/chamfering machine |
Ishii Hyoki Co., Ltd. |
- |
- |
1 |
| 2D/3D CAD |
Self-developed |
IVY CAD |
- |
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| Nesthing System |
Self-developed |
- |
w/ material inventory control system |
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